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| Cuba Gooding Jr. | Arlo |
| Skeet Ulrich | Tim Mason |
| Peter Firth | Col. Andrew Brynner |
| David Paymer | Dr. Richard Long |
| Hudson Leick | Vaughn |
| Daniel Hugh Kelly | Col. Leo Vitelli |
| Kevin J. O'Connor | Telstar |
| Judson Mills | Dennis |
| Jordan Mott | Carl |
| Dwayne Macopson | Burke |
| Jim Grimshaw | Deputy Pappas |
| Tommy Smeltzer | Deputy Art Lewis |
| Bob Penny | Motel Manager |
A decade after chemical weapon ''Elvis'' kills 18 soldiers during a test, military scapegoat Andrew gets out of jail and tracks down scientist Richard in Montana -- who shoots him. Andrew manages to tell his friend Tim to get Elvis to safety at a fort 90 miles away. However, if exposed to a temperature higher than 50 degrees, the weapon will go off, so Andrew forces ice-cream-truck driver Arlo to help him transport the device.
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